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How feeld.ai Solves These Operational Challenges

How feeld.ai Solves These Operational Challenges

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Helps Cement Plants Optimize Maintenance Operations

Drive uptime, reduce unplanned downtime, and bring control to every asset lifecycle.

The Industry Context

Cement manufacturing is capital-intensive, asset-heavy, and highly sensitive to equipment availability. Any failure in rotary kilns, compressors, gearboxes, or conveyor lines can lead to production halts, safety incidents, and financial loss.

 

Most plants operate with:

  • Outdated preventive maintenance routines

  • Manual task tracking or paper-based logs

  • No real-time view of technician performance or asset health

  • Difficulty proving compliance to internal standards and external auditors

 

Feeld.ai is built to change that — enabling smarter maintenance planning, AI-supported task execution, and real-time visibility across your operation.

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Common Scenarios in Cement Plant Maintenance

Regular lubrication and inspection of ball mills

Emergency cooling system repair during peak season

Vibration analysis for rotary kiln misalignment

Shift-based inspection logs for safety-equipment

Predictive shutdown planning for unit overhauls

How feeld.ai Solves These Maintenance Challenges

Preventive Maintenance Scheduling Based on Real Asset Conditions

Go beyond fixed schedules. With feeld.ai, you can configure maintenance plans using:

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  • Equipment usage hours

  • Sensor inputs (vibration, temperature, RPM)

  • OEM maintenance strategies (e.g., every X days or cycles)

  • Custom plant-level rules by department

 

Result: No unnecessary PMs. No missed critical services. Just precise, condition-based scheduling.

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Organized Task Execution with Mobile Checklists and Digital Guidance

Technicians receive work orders with:

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  • Detailed digital SOPs

  • Safety checks and lockout/tagout requirements

  • Required parts, tools, and certifications

  • Mobile checklist for step-by-step guidance

  • Offline capabilities in control rooms or industrial areas with limited Wi-Fi

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Bonus: Visual confirmations (photos/videos), spare part tagging, and digital signatures from shift supervisors — all captured on-site.

Real-Time Field Visibility Without Manual Follow-Ups

Supervisors and maintenance heads see:
 

  • Who is working on which asset

  • What’s completed, pending, or overdue

  • Escalations in case of SLA breach or unplanned delays

  • Maps of task execution by zone, floor, or unit

 

No more radio chatter. No more clipboards. Just live data.

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AI Assistant (Aura): Your Teches' Smart Maintenance Guide

Technicians can ask natural-language questions like:

 

​"What’s the maintenance SOP for a hybrid diesel-solar tower?" 

"When was the last battery replacement for Tower ID TX1453?"

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AURA fetches contextual, asset-linked answers — instantly.

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Result:

Fewer calls to supervisors. Faster resolution. Higher quality of service.

Audit-Ready Reporting, SLA Monitoring, and KPI Dashboards

Feeld.ai automatically captures:

  • Maintenance history by asset, technician, and department

  • Downtime vs. uptime ratios

  • Compliance to inspection routines

  • Parts replaced, labor time, and cost centers

Output:

  • Weekly dashboards

  • Exportable reports for audits or board reviews

  • Full traceability for ISO, EHS, or internal compliance checks

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Business Outcomes

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Equipment Availability

Maintenance was mostly reactive. Equipment failures were addressed only after breakdowns, leading to production halts.

Intelligent preventive strategies identify early warning signs and auto-schedule interventions—boosting availability and extending asset life.

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Unplanned Downtime

Unexpected failures and manual scheduling led to chaotic downtimes and wasted man-hours.

Predictive diagnostics and AI-driven scheduling reduce unplanned downtime by up to 40%, keeping production lines steady.

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Workforce Efficiency

Field workers operated with minimal tracking and frequent miscommunication—causing rework and delays.

Guided task execution, digital checklists, and automated accountability improve productivity and reduce errors on the shop floor.

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Real-Time Insights

Supervisors relied on paper logs and word-of-mouth updates, lacking visibility across teams and shifts.

Live dashboards provide plant managers and supervisors with real-time updates from any device, anywhere.

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Audit Readiness

Compliance reporting was manual, time-consuming, and prone to data gaps during audits.

All activities are logged digitally with timestamps and proof of execution—ensuring full traceability and audit readiness.

Ready to bring clarity, structure, and intelligence to your plant maintenance operations?

Feeld.ai is the intelligent platform trusted by industrial teams to maintain their most critical assets — with precision, accountability, and speed.

Let us show you how Feeld.ai can reduce downtime and drive plant efficiency — without adding complexity.

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